Production and manufacturing equipment was where it all began for Klotz and continues to be a field we are highly proficient in, for example with the fully-automated Klotz ornamental and facing ring production system which is legendary around the world in the house wares industry.
Even before the measurement and testing technology and then later on the assembly technology became important pillars of the company, we were developing and building many solutions in the production and fabrication technology field. This is why the name Klotz also plays a special role in the house wares industry. The semi- and fully¬-automatic production and assembly systems for ornamental and facing rings in particular were a worldwide export hit as early as in the 70s and 80s. Another example is the Klotz cake tin production system, which produces cake tins around the clock with cycle times of 4 seconds or less.
Klotz is also renowned in the household appliance sector: The main systems implemented in this sector were for punching and hole-making technology.
Rapid, dimensionally accurate and, above all, inexpensive, fully automatic volume production of ornamental, facing and housing rings for a very wide range of applications
Our machine makes — fully automatically — dimensionally absolutely accurate rings of constantly high quality. Between the minimum diameter and the maximum diameter (see technical data), all ring sizes can be manufactured with different profiles. Switching to another diameter is carried out by simple exchange of the holders.
The ornamental-ring automatic provides in particular a solution to the problem that has existed to date, i.e. overlapping the ring ends, which decisively influences the quality of the rings. The machine does not only provide accurate overlapping of the ring ends, but also maintains the ring to size during welding (calibration of the diameter). This ensures a neat and uniform weld.
Precision weld, rings true to size, highest quality
A well-arranged and self-explaining control console makes the use of the machine simple and comfortable. As the whole process is fully automatic and the machine controls itself, a single person can operate several machines at a time. The machine works on the basis of a programmable controller and has remote maintenance capability.
Rapid, dimensionally accurate and, above all, inexpensive, semi-automatic volume production of ornamental, facing and housing rings for a very wide range of applications.
The fully automatic machine is intended for rapid and economic production of complete cake tins (without bottom) of constantly high quality.
This facility solves above all the frequent problem of quality fluctuations and resulting production troubles. The surface finish of the final product meets maximum requirements. In addition, a substantial increase in productivity is achieved as a result of the very good cycle time of up to 4 seconds.
Due to the short resetting times – only the tool set has to be changed — even small batches can be produced economically. The facility is designed for 3-shift operation and can be operated by one person.